VOC Concentrator Fabrication & Installation

Problem

A prominent air pollution control equipment supplier sought a partner to fabricate their VOC concentrator system.

Solution

Complete Air Fab proposed and was awarded the project, including installation of the equipment at our customer's job site. Our fabrication capability, along with our significant experience in assembling and testing the many sub-systems that make up the VOC concentrator sets us apart from other metal fabricators. Complete Air Fab's experience fabricating and assembling fan systems, filter systems, burner systems, ductwork systems, and PLC control systems allows us to deliver a completed and tested system to our customer's clients.

The project involved the design, fabrication, and installation of the VOC concentrator, exhaust stack, along with bypass dampers and ductwork. The installation team ensured precise placement and integration of the concentrator and bypass system as part of our customer's larger emission control system.

Equipment & Services Provided

• Fabrication of VOC Concentrator: Rotor housing, pre-heat burner system, fan system, filter system, and PLC control system.
• Installation: Expert installation ensuring seamless integration with existing systems.
• Machine Assembly: Comprehensive assembly of all components.
• Insulate & Clad Hot Surfaces: Ensuring safety and efficiency.
• Pre-Wire Instruments: Preparing the system for immediate operation.
• Instrumentation/Tubing: Mount, wire, pipe, and test instruments.
• Pre-shipment Testing: Sub-system and full system pre-testing prior to shipment.

Results

With well defined project goals, clear communication, and execution, our customer received a VOC concentrator system that met their specifications and exceeded their expectations in quality, capital cost, and project control. The installation of the VOC concentrator system was a success as well. Our field crews are exceptional and communicate clearly and consistently to ensure the installation is completed according to plan and on-time, safely, with no surprises.

Conclusion

This project demonstrates our capability to deliver customized, high-quality solutions for projects requiring more than metal fabrication. This type of system, and all  process heating systems, are right in our wheelhouse;  including all air pollution control systems, like this VOC concentrator, or thermal oxidizers, bag filters, precipitators; or ovens, dryers, pre-heaters, etc.  Our ability to assemble, up-to-completion, these full systems is what sets us apart; including wiring, plumbing, instrumentation, instrumentation tubing, and final pre-testing. In addition, the installation capability of Complete Air Fab throughout the U.S.A. provides our customer's with significant support for their market reach, with strict project control. We strive and achieve our goal of making our customers look great.

Final Installation

Project completed with our expert installation services.